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Square shoulder with fillet in a member of rectangular section for elastic stress, axial tension

Square shoulder with fillet in a member of rectangular section D h r L
Square shoulder with fillet in a member of rectangular section

Values for calculation

$ D $ $ \mathrm{mm} $
$ h $ $ \mathrm{mm} $
$ r $ $ \mathrm{mm} $
$ L $ $ \mathrm{mm} $

Calculation

Coefficient $ C_1 $

$\text{if }\ 0.1\le h/r\le 2.0$
$$C_1=1.007+1.000\cdot\sqrt{h/r}-0.031\cdot h/r$$
$\text{else}$
$$C_1=1.042+0.982\cdot\sqrt{h/r}-0.036\cdot h/r$$

Coefficient $ C_2 $

$\text{if }\ 0.1\le h/r\le 2.0$
$$C_2=-0.114-0.585\cdot\sqrt{h/r}+0.314\cdot h/r$$
$\text{else}$
$$C_2=-0.074-0.156\cdot\sqrt{h/r}-0.010\cdot h/r$$

Coefficient $ C_3 $

$\text{if }\ 0.1\le h/r\le 2.0$
$$C_3=0.241-0.992\cdot\sqrt{h/r}-0.271\cdot h/r$$
$\text{else}$
$$C_3=-3.418+1.220\cdot\sqrt{h/r}-0.005\cdot h/r$$

Coefficient $ C_4 $

$\text{if }\ 0.1\le h/r\le 2.0$
$$C_4=-0.134+0.577\cdot\sqrt{h/r}-0.012\cdot h/r$$
$\text{else}$
$$C_4=3.450-2.046\cdot\sqrt{h/r}+0.051\cdot h/r$$

The elastic stress concentration factor

$$K_t=C_1+C_2\cdot\left(\cfrac{2\cdot h}{D}\right)+C_3\cdot\left(\cfrac{2\cdot h}{D}\right)^2+C_4\cdot\left(\cfrac{2\cdot h}{D}\right)^3$$

Requirements

$$ 0.1 \le h/r \le 20 $$ $$ \cfrac{L}{D} > \cfrac{3}{\left[r/\left(D-2\cdot h\right)\right]^{1/4}} $$