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Filleted bars in bending

Filleted bars in bending H r h d t L M M
Filleted bars in bending

Values for calculation

$ M $ $ \mathrm{Nm} $
$ H $ $ \mathrm{mm} $
$ h $ $ \mathrm{mm} $
$ d $ $ \mathrm{mm} $
$ r $ $ \mathrm{mm} $
$ L $ $ \mathrm{mm} $

Calculation

Depth of groove, notch

$$t=\cfrac{H-d}{2}$$

$$0.1\le t/r\le 20$$

Coefficient $ C_1 $

$\text{if }\ 0.1\le t/r\le 2.0$
$$C_1=1.006+0.967\cdot\sqrt{t/r}+0.013\cdot t/r$$
$\text{else}$
$$C_1=1.058+1.002\cdot\sqrt{t/r}-0.038\cdot t/r$$

Coefficient $ C_2 $

$\text{if }\ 0.1\le t/r\le 2.0$
$$C_2=-0.270-2.372\cdot\sqrt{t/r}+0.708\cdot t/r$$
$\text{else}$
$$C_2=-3.652+1.639\cdot\sqrt{t/r}-0.436\cdot t/r$$

Coefficient $ C_3 $

$\text{if }\ 0.1\le t/r\le 2.0$
$$C_3=0.662+1.157\cdot\sqrt{t/r}-0.908\cdot t/r$$
$\text{else}$
$$C_3=6.170-5.687\cdot\sqrt{t/r}+1.175\cdot t/r$$

Coefficient $ C_4 $

$\text{if }\ 0.1\le t/r\le 2.0$
$$C_4=-0.405+0.249\cdot\sqrt{t/r}-0.200\cdot t/r$$
$\text{else}$
$$C_4=-2.558+3.046\cdot\sqrt{t/r}-0.701\cdot t/r$$

Stress concentration factor

$$K_t=C_1+C_2\cdot\left(\cfrac{2\cdot t}{H}\right)+C_3\cdot\left(\cfrac{2\cdot t}{H}\right)^2+C_4\cdot\left(\cfrac{2\cdot t}{H}\right)^3$$

Nominal or reference normal stress

$$σ_{nom}=\cfrac{6\cdot M\cdot 10^3}{h\cdot d^2}$$

Maximum normal stress

$$σ_{max}=K_t\cdot σ_{nom}$$